Robot Laser Welding Machine

Overview of Robotic Laser Welding Machine

HT-SZF1500W-R robotic laser welding machine integration of advanced laser technology and robotics, designed for high-precision welding tasks. Equipped with a 6-axis robotic arm, it offers exceptional flexibility and adaptability, making it the perfect choice for complex workpieces and dynamic working conditions. Known for its high accuracy, rapid processing, and narrow weld seams, make it a vital tool in modern manufacturing, enhancing efficiency and quality in various industries.

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Product Description

Key Features

- Six-Axis Motion Control System:

  • High Flexibility: The system offers remarkable flexibility, allowing the robotic arm to navigate complex geometries as easily as a skilled craftsman. This makes it perfect for working on intricate and curved surfaces. For example, it can reach every nook and cranny of a custom – designed aerospace component.
  • Suitable for a vast range of industries, from the precision – driven medical device manufacturing to the large – scale shipbuilding industry, this feature provides the necessary adaptability for precise and flexible welding solutions.

- Versatile Laser System:

  • Quick Lens Switching: Utilize welding, cutting, scanning, and cladding lenses with the convenient connection for quick adaptability.
  • Adaptability: Easily switch between different tasks with minimal downtime, enhancing productivity.For example, in a job shop that needs to perform both welding and cutting on metal parts, the machine can seamlessly transition between the two operations.

- Dual Swing Welding Head:

  • Enhanced Seam Positioning: Precision welding with improved accuracy and speed, ensuring high-quality welds.
  • Increased Workflow Efficiency: Optimize your workflow with faster and more accurate welding processes.

- User-Friendly Control System:

  • Drag-and-Teach Programming: There’s no need for complex coding. Operators can simply move the robotic arm or use the intuitive graphical interface to set the welding path.
  • Ease of Use: Designed for simplicity, allowing operators to focus on production rather than spending excessive time on complex programming. This is especially beneficial for small – to – medium – sized enterprises where operator training time needs to be minimized.

Technical parameter

Model HT-SZF1500W-R HT-SZF2000W-R HT-SZF3000W-R
Laser Power 1500W 2000W 3000W
Technical wingspan 1840mm
Number of Robot Joints 6
Repeatability Accuracy ±0.05mm
Laser Mode Continuous/Modulation
Laser wavelength 1070-1080nm
Input Voltage 380V 3-phase
Input Power 9KW 10KW 14KW
Cooling Method Air Cooling Water Cooling
Wire Feeder Optional

Suitable Materials

  • Common Metals: The machine can effectively weld stainless steel, carbon alloy steel, mold steel, aluminum, aluminum alloy, thin copper, silicon steel, spring steel, and galvanized sheets.
  • Specialty Alloys: It is also well – equipped to work with specialized materials such as aluminum – zinc plates and other metal alloys.

Robotic system advantage

  • High Repeat Positioning Accuracy: Achieve pinpoint accuracy with ±0.05mm precision,This means that whether it’s welding a series of small, delicate parts in a medical device or large components in an automotive factory, the results are consistently reliable.
  • Stable Product Quality: Maintain consistent weld quality across all projects, essential for industries demanding high standards.
  • Efficiency and Beauty:
    – Fast Welding Speed: Capable of efficiently welding materials with thicknesses ranging from 0.5mm to 8mm, the machine minimizes distortion, resulting in smooth, beautiful welds.
    – Cost-Effective: No consumables required, reducing operational costs and maintenance needs.This is a major advantage for small and large – scale manufacturers alike, as it cuts down on ongoing expenses.

Applications

  • Industries: Widely used in automotive, aerospace, shipbuilding, medical equipment, household appliances, and machinery manufacturing.
  • Products: Ideal for welding automotive parts, fuel tanks, hardware accessories, sheet metal enclosures, and precision components in high-end industries.

- Automobile Manufacturing

In the automobile industry, robotic laser welding machines are integral to enhancing production efficiency and precision. They are utilized for welding critical components such as chassis, seat frames, mufflers, and torque converters. The high precision and speed of these machines ensure that automotive parts meet the highest standards of quality and durability, making them indispensable in modern automotive manufacturing.

- Aerospace Manufacturing

The aerospace sector benefits significantly from the repeatability and reliability of robotic laser welding machines. These machines are crucial in overcoming the challenges of complex manufacturing processes, which are often labor-intensive and require precise automation. By integrating robotic laser welding, aerospace manufacturers can improve production capacity and the reliability of their products, addressing a critical bottleneck in their manufacturing processes.

Key Benefits Across Industries

Efficiency: Streamlines production processes, reducing time and increasing output.For example, in a household appliance manufacturing line, it can weld multiple parts in a fraction of the time compared to traditional methods.
Precision: Ensures high-quality, consistent welds, critical in sectors requiring durability and safety.
Durability: Enhances product longevity and performance, meeting stringent industry standards.

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